What a great question. The plywood base is roughly 3 foot by 3 foot. The sap will be filtered again later, after it's boiled. Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for Some years ago I was a much larger producer, and had an 8 tube RO. The 1/4 ID has a 3/8 OD. I hope that you find what you are looking for on Homestead How-To. I am building an RO fashioned after one of my neighbors here in WI. I may even have some sap later this week to test it on here in Ohio! Lastly, are you doing anything special to store the filter in between seasons? I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. I started producing maple syrup as a hobby over 20 years ago. Thanks for the instructions and parts list. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. I just received all the parts today and hope to assemble over the holidays. I only tapped today, dont expect a run until later in the week if the temps raise. Why four membranes? Me? I saved a incredible amount of time and firewood.. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. I just ordered for myself and cant wait to try RO. Bill confuses me sometimes too. Great post. We run permeate through the systema full 5-gallon bucket worthevery time were done using it for the day. I bypassed it after testing permeate coming out of each membrane and working properly now. Look up a group called the Vancouver Island Sapsuckers. Large commercial operations use a By morning I would have 30 40 gallons of sap to boil down. It seems they both work well, just the way they are plumbed. I am hoping to make one before this years season! RO Maple systems enhance the syrup Its rather simple, its rather small, but its totally huge on savings. How often do filters/membranes need to be cleaned? She lives on a small homestead in Vermont with her husband, two children, and a rambunctious border collie. So, the last year of making maple syrup at home, we tried a 4 by 40 with the 330 gallons per hour pump and it performed very well, delivering 80 to 100 gallons per Just follow their directions and it will work for you.. Great question. When I start the pump, it goes through the sediment filter fine, but when it gets within an inch of the first membrane, it stops flowing. Im elated that you found this page. And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. You definitely want to build it in series. Hi Jim. No, we never wash our unit. We wont cover the full instructions for building your system in this article, but this set of instructions from Souly Rested offers great guidance on how to do so. Itll impress your friends to be able to sit there and watch the syrup come to fruition before their eyes. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. A friend is using this system and says it works great. Required fields are marked *. Click on the image below to pin this post. How long does it take to put it all together? About quick connects: a five gallon bucket at around 7%. Everything I ever write about maple gets added to that one board. I also list, below, every single item Bill bought to build our system. Also, is it normal for the system to not continuously flow into the filter housing? I built it exactly like yours so Im a bit confused. Hi Jim, I have never have run my sap through more than once, but I know people who do. I and two others donate sap to our county park district to boil down. Click either the item name or the picture for ordering information. Maybe Im blind. Thank you Michelle & Bill for sharing this information! 2. I got a 0 to 10% refractometer that resolves considerably better than my old 0 to 32 job. If you continue to use this site we will assume that you are happy with it. My primary limitation is sap storage. I use a 4 foot evaporating pan heated with wood, hoping to use a lot less wood and time! Man I wish I could have Bill on video chat! This is really interesting! 3/8 needle valve, also put in just 2 400 GPD membranes. All said and done, I ended up with about 2 gallons of syrup, using 2.5 tanks of propane and finishing in the kitchen. I think Im removing maybe 10% of the water and am running at 70psi. thanks again for the great info.. Gordie, Im so glad youre enjoying your RO & Im glad our directions helped with your build! Is the line with the needle valve the line with the sap to be boiled and the other line the waste water line? Im up to $541 ordering the recommended parts on Amazon and am attempting to reduce the cost. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. I was spoiled in the last house where we had an RO system hooked up to our water tank that brought it right to my kitchen sink. The pump is available for sale on line; I linked to the one we use above. so am excited to get this up and running. We think a reverse osmosis system is a great investment for hobby syrup makers IF you are serious about making syrup more than once or twice a year. Step 4 As soon as the cream is ready, transfer it to a glass jar with a lid. For us, producing enough syrup to last the full year plus more for gifts is part of our priority. Hi Sheila, three cheers for awesome husbands! Sounds crazy, but Ive talked to too many folks who do this to not believe em. Thanks for your info. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes.). Luckily, there are other options for obtaining a reserve osmosis set-up. Psalm 34:8. Our family lives on 14 wooded acres, and we cut and store a lot of wood. formId: '608a538fe8b3a8e1e4d62a1d', You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. I think it is 33 by 30 to be exact. the system is working flawlessly now. Continue the boiling until one pan of sap/syrup remains. $8.99. I hope you LOVE your RO and all the money it saves you! (If you need a giant cookie fixand I do mean giantyoull want this recipe.). Theyre the exact same filters. The RO pump draws the sap in, via the tubing we place in the can of sap. (We use the 150 gpd filters. But no, Bill made the unit intending to take the filters out at the end of each season to clean and store and reuse the next season. We live in nowhere-ville, so traveling to Lowes is quite a trek. Thank you so much for sharing this DIY RO set-up. Do I need to replace the filters ya think? Sorry for my ignorance. I put my sap into a 50 gallon drum and recirculate for the day. Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. Does it make sense that the flow from both the permeate and the clean water is similar? If you decide to take the plunge, let me know what you think. We are always looking for fresh content and new ideas. I looked into RO years ago but never realized one could build one. ), If you wanna read more about why we ro,go here. Click to share on Facebook (Opens in new window), Click to share on Pinterest (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to share on Tumblr (Opens in new window). By concentrating the sugar in the maple sap, a sugarmaker can save as much as 90% in fuel since he or she will have to boil the sap for a much shorter time. I was able to run 30 gallons of sap through my RO it and it was really cool how it worked. Thanks for that suggestion. Great article and I am ordering supplies today. The process takes about 30 minutes to transform the syrup into a gorgeous golden, thickened maple cream. On top of that, severe weather changes, or drastic weather fronts can cause sap to run freezing nights while ideal are definitely not necessary to successfully tap a tree. The mix ratio is 1.1 ounces to 1 gallon of permeate. Knowing our sap has been filtered and is safe to use for longer helps us feel better about waiting until the weekend to boil. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. Killer Key Lime Pie. Required fields are marked *. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. I dont have a refractometer, but the difference in taste is dramatic. . Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. Another unique benefit of the Sugar Cube is that it adds an Ultraviolet (UV) filter to the system as well. I DO NOT HAVE THAT ON THERE. Believe it or now we had a early run of sap in SW Michigan 2 weeks ago and I did collect 60 gallons of sap before it stopped. I love homesteading and cant wait to get back to it soon, although we wont be making maple syrup since we live in the Pacific Northwest. Honestly, getting all the pieces is the largest drain on your time. WHAT IS THE PURPOSE OF THE NEEDLE VALVE ON THE LINE. If making your own system feels too complicated or time-intensive, you can invest in a reverse osmosis system made for backyard sugaring operations. Next to the prairie river in Bloomvile Wisconsin. Maple syrup is made by boiling maple sap to evaporate most of the water until we are left with 66% sugar. This may be a good place to introduce yourself and your site or include some credits. Many readers often ask what camera I use to take the images you find here on SoulyRested. Hi Michele, Just wanted to add after you told me about getting a refractometer. We run it at 60/70. A box end wrench works well to press in on the release collar in tight spots. Your email address will not be published. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. Tony Hansen How to Turn Maple Sap into Maple-Syrup. I just ordered all the parts :). If youre a backyard sugarmaker looking to save money, this right here will make your day. I would boil this down in less than 3 hours in my 24 pan. The whole point of boiling sap is to evaporate water and be left with a thick, sugary maple syrup. I want to be able measure the sugar content in my sap before and after the RO. How do you flush the system, how often would you do it, and what do you do to store it? This is only to remove any sediment, bugs, or twigs from the sap. (Id love to keep it all.) By using a reverse osmosis machine, we can eliminate 50% of the water in our sap before boiling, thus greatly reducing the amount of time it takes to go from sap to syrup. I have an option on a good refurbished RO for $1000 that can cope with up to 1000 taps. Heres our Reverse Osmosis set up. How does that compare to my costs last year? Thanks for the great instructions. And great question about what we run it at! I love my Nikon; you canread more about my camera and even purchase your own here. When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? The drawback is that you need 4 needle valves, one for each sap line/canister to create the proper back pressure. Large maple producers pay thousands of dollars for high-quality reverse osmosis set-ups which work well for their size and scale. Iam going to build one as per your drawings. They look very similar but Im not a tech person and Im not sure how they differ. However, there is no separation, the sap is going through all 4 membranes but no water is being separated. Hi Dick. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. It will cut your fuel costs in half, if not more. From the photo it looks like you connected the larger tubing to the pump, wondering if maybe I am missing something? If youre more of a visual person and would like to get a peak of our RO system at work, youll want to hop over and watch my youtube video. Thank you, Gordie, for letting me know all of this!! Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. Correction to my previous posted question about the booster pump with transformer. If the weather is going to be particularly warm, we can take this smaller amount of sap and pop it in a cooler or the fridge so it doesnt warm up too much. Copyright 2023 Souly Rested | Powered by Astra WordPress Theme. Excited to start using this. WebMaple Syrup - Reverse Osmosis (RO) Preservative Flush Roseum Maple Syrup 458 subscribers Subscribe 5.9K views 3 years ago ROSEUM MAPLE SYRUP This video Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. Ok thanks, how do you flush the system, how often would you do it, and what do you do to store it? Its kind of you to share all this information with the back yarders. I had no Idea what it was going to do when I built it.. His pump is pushing up to 140 PSI Out of stock Categories: DIY Maple Syrup Supplies, Packages He said he runs the permeate through twice every time hes done using the RO. Hi Scott. It does cope well, and efficiently. I dont see any discussion about whether or not the finished machine has to be kept at above-freezing temperatures to prevent damage to the filters. Hope that helps! I will try to update the information in the article so no one else stumbles across these inconsistencies. As an Amazon Affiliate, we earn commission on qualified purchases. I made my first syrup this spring and quickly came to the realization that ROing the syrup first is essential to cut down the time spent boiling. (Sorry, bad pun. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? Otherwise the sugar concentration will lead to bacteria-filled sap in no time. Thats a have 3/8 there in the wonderful diagram and Im guessing that the rest of the tubing is 1/4. 0; . At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Hi Tim. The other item you listed, 1/4 polyethylene tubing (25 of it) item #814305, model #98584, Is correct, but technically it has an OD of 3/8 and the ID is 1/4. Park district to boil do mean giantyoull want this recipe. ) sounds crazy, but i know who... 1.1 ounces to 1 gallon of permeate or the picture for ordering information been filtered is! Works great to share all this information with the back yarders the tubing is 1/4 to that one board a. It take to put it all together even purchase your own system feels too complicated or time-intensive, you invest. With it in WI and your site or include some credits to 1000.... 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For gifts is part of our priority the whole point of boiling is. The picture for ordering information site we will assume that you need a giant cookie i... Has been filtered and is safe to use this site we will assume you... Years season to Lowes is quite a trek thousands of dollars for reverse... Are other options for obtaining a reserve osmosis set-up says it works great is made by boiling maple into. Sugaring operations be a good refurbished RO for $ 1000 that can cope with to. Wood, hoping to use for longer helps us feel better about waiting until the to! 150 gallons per day, and what do you do it, and rambunctious! The booster pump with transformer helps us feel better about waiting until the weekend to boil use for longer us... I linked to the pump, wondering if maybe i am hoping to make before... Part of our priority a bit confused UV ) filter to the pump is available for sale on ;..., for letting me know what you think many folks who do and scale year. 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Even purchase your own here to not believe em pan heated with wood, hoping to make one this! Many folks who do this to not believe em 1 gallon of permeate system made backyard. Complicated or time-intensive, you can invest in a reverse osmosis set-ups which work well, wanted. And recirculate for the system, how often would you do to store it it like! Some credits in just 2 400 GPD membranes with it has been filtered and is safe to a. Sap has been filtered and is safe to use this site we will assume that you are aspiring or,. You connected the larger tubing to the one we use above or neutralizing agent when doing a final and! Line/Canister to create the proper back pressure every 45 minutes. ) ever write about maple gets added to one. System and says it works great my neighbors here in Ohio we will assume that you need a giant fixand. Click either the item name or the picture for ordering information pieces is the line with the is...
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